PROCESS ENGINEERING STUDIES

Many aspects of the rolling process require detailed modeling, simulation and analysis in order to truly understand them, and thus the correct design, control and operation solutions. Quad has developed a range of special engineering services to meet the equipment design, control and operation requirements. In addition, Quad has also developed advanced tools for failure and reliability analysis. Rather than just replacing broken parts, computerized analysis can result in the re-engineering of components to prevent future machine failures. Process analysis may indicate process changes to improve production and reliability, thus eliminating the root cause of problems.

Process Engineering Studies are customized to meet specific goals:

• Failure and reliability analysis of all machine components using FEA tools
• Advanced modeling and computerized simulation models for rolling processes
• Modeling of Shape rolling Pass design, gauge control, roll shifting & crossing,
• Mill drive train non-linear dynamic simulation and torque amplification factor calculations
• Thermal and cooling process analysis
• Defect analysis and equipment troubleshooting
• Development of engineering & special purpose software